QGZ-100/120/200/300 Automatic Cutting Machine-Shanghai Metallurgical Equipment Company Ltd.

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QGZ-100/120/200/300 Automatic Cutting Machine

QGZ-100/120/200/300 Automatic Cutting Machine

Application range:

It is suitable for various ferrous metals, non-ferrous metals, heat treatment parts, forgings, semiconductors, crystals, ceramics and rocks etc.

Introduction:

This machine is a PLC controlled metallographic sample cutting machine. The structure of the machine is firm and reasonable. The frequency conversion motor is directly connected with the cut-off wheel, which provides power transmission between the motor and the cut-off wheel and ensures the cutting efficiency. Also it adopts electromechanical separation structure to effectively protect electrical safety, which has convenient maintenance and long service life. Using Schneider electric and Mitsubishi PLC, X, Y, Z axis can be automatically and accurately controlled, it can adjust the amount of feed according to the hardness of material to achieve the fastest cutting effect. The cutting speed is controlled by frequency conversion, which has very high reliability and control ability. This machine is specially designed for large-capacity cutting of large workpieces, making it easier to maintain machine parts and deal with large workpieces. The double-opening structure of sliding door and hinged door can more conveniently load large workpieces in the appropriate position, and the workpieces can be sent into the cutting chamber from the top, front and left directions. It is especially suitable for cutting large workpieces in iron and steel metallurgy, automobile shipbuilding, heavy machine processing, bearing manufacturing and other industries to prepare non-burn samples.

Features:

With ABB spindle motor, Schneider electric, and Mitsubishi PLC, these core components guarantee the quality.
10 inch industrial touch screen control, X-Y-Z axis can be automatically and accurately controlled or manually electronic handwheel control.
It has continuous cutting, reciprocating cutting and pulse cutting three modes, and different cutting modes can be selected based on the characteristics of different materials to achieve fast cutting effect.
It has multiple cutting methods to achieve multi axis linkage cutting.
Equipped with explosion-proof transparent observation window, dual LED lighting, automatic exhaust system, it can increase the brightness and clarity of the cutting chamber.
External straight laser positioning, more accurate sample cutting positioning, and more durable without water immersion.
It has large cutting space and can feed cutting in multi-direction.
The cutting door is completely closed when working, which is safe and reliable.
The mobile circulating cooling water tank has effective filtration, avoiding blockage and high utilization rate.
With independent high-pressure flushing water gun, it is convenient for cleaning the cutting chamber.

Application range:

It is suitable for various ferrous metals, non-ferrous metals, heat treatment parts, forgings, semiconductors, crystals, ceramics and rocks etc.

Technical Parameters:

Model	QGZ-100	QGZ-120	QGZ-200	QGZ-300
Control Method	Manual/Automatic, Three-axis Linkage, 10 inch Industrial Touch Screen Control or Electronic Handwheel Control
Features	Schneider Electric, Mitsubishi Software, Automatic Exhaust System, Alarm System, Double LED Lighting, Cursor Positioning
Feeding Speed	1~200mm/min（Suggest 5~12mm/min）
Cut-off Wheel	Φ350×2.5×Φ32mm	Φ380×2.8×Φ32mm	Φ400×3×Φ32 mm	Φ450×3.5×Φ32mm
Cutting Table (X*Y)	With X axis: 410×352mm No X axis: 513×351mm	458×352mm, 14mm T-slot	482×406mm, 14mm T-slot	538×632mm, 14mm T-slot
Y Axis Travel	220 mm	240 mm	297 mm	445 mm
X Axis Travel	With X axis: 117 mm	103 mm	91 mm	110 mm
Z Axis Travel	164mm	175 mm	215 mm	255 mm
Cutting Capacity	Max. Cutting diameter Φ100mm Max. Cutting section 125×100mm	Max. Cutting diameter Φ120mm Max. Cutting section 120×120mm	Max. Cutting diameter Φ150mm Max. Cutting section 200×135mm	Max. Cutting diameter Φ150mm Max. Cutting section 300×140mm
Clamping Tool	Threaded clamp, Max. opening 125mm, Jaw height 60mm	Threaded clamp, Max. opening 150mm, Jaw height 70mm	Threaded clamp, Max. opening 210mm, Jaw height 80mm	Threaded clamp, Max. opening 380mm, Jaw height 80mm
Spindle Motor	Frequency conversion motor, 4kW	ABB frequency conversion motor, 5.5kW	ABB frequency conversion motor, 7.5kW
Spindle Speed	500-2800 r/min	500-3000 r/min
Feeding Motor	Stepper motor	Servo motor
Power Supply	380V，50Hz, 20A Three-phase five-wire	380V，50Hz, 30A Three-phase five-wire
Dimensions	1200×1100×1800mm	1450×1000×1850mm	1550×1100×2200mm	1880×1500×2200mm
Net Weight	1700kg	1800kg	1900kg	2000kg
Water Tank Capacity	80L	120L
Pump Flow	50L/min	67L/min
Water Tank Dimensions	610×550×680mm	750×710×570mm
Water Tank Weight	85kg	80kg

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